Unitary backing carpet installation

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The past 15 to 20 years has seen a number of innovations leading to the development of high performance, durable and efficient carpet backing systems.

To achieve different goals in performance and sustainability, carpet backings can be made from different types of material with various characteristics.

Backing carpet includes applying an adhesive coating to the primary backing and in most cases then joining the primary backing with a secondary backing. Sometimes the secondary backing is a single layer, but it is more common for the secondary backing to be multiple layers.

There are several common techniques for how the primary and secondary backings are applied. One technique is a puddling process where a viscous polymer is added onto the material. Another technique is to extrude a sheet onto the material.

A third technique is to attach a finished backing. After the backing is applied and the primary and secondary backings are joined, the carpet goes through the drying oven, where moisture is removed from the adhesive that was applied during the backing process.

For tip-sheared carpets, shearing is completed after drying and before the carpet manufacturing process is complete. The primary reason carpet is backed is to lock the stitches into the primary backing, which increases the tuft bind.

Tuft bind is the force required to pull up the tuft from the carpet. A high tuft bind means edge ravel is less likely as well as zippering, sprouts, and other surface irregularities. Backing carpet also increases durability, improves appearance retention, adds dimensional stability, makes it easier to install, and may provide a moisture barrier.

There are basically three categories of backing systems used by all carpet manufacturers. They can be divided into latex, polyurethanes, and thermoplastics. There is not one perfect backing system for every commercial carpet installation. Instead, each backing system has benefits and a few challenges.

Latex is the first major category of carpet backing systems. Latex is a dispersion of solid material into water in other words: adhesive chemistry , and it has limited recyclability. Latex in carpet backing is actually synthetic latex. Why use synthetic latex and not natural latex? Perhaps the best attribute of emulsion polymers is that when added to a formula, they can achieve a variety of goals for improving products: increasing adhesion, water resistance, durability, flexibility, strength and operating as extenders of natural rubber, as needed.

Specifically, SBR styrene butadiene rubber can provide greater strength than other types of latex, has good flexibility and provides excellent water resistance. Latex is a water-based solution and an industry standard for broadloom carpet. If you flip over, you will find something extremely important, the commercial carpet backing. What is carpet backing? The underside of the carpet is known as carpet backing that secures the tufts and gives the carpet additional strength and durability.

Most carpets have double backing; the primary backing is where the yarn is clamping, and the secondary backing is outer material. Depending upon the performance and requirement, commercial carpet backing can be made up of different materials such as jute, rubber, polypropylene, and many others. It seems like a normal commercial carpet, but it undergoes a lot of processes. You can have several additional treatments, including anti-microbial, anti-static, and a few others.

The above factors must be considered when analyzing the type of environment where the carpet will be installed. Additional treatments may not be required in-home carpet, but it is significant when choosing it for a commercial facility.

People often focus on carpet only and forget the most important factor that will affect how your carpet feels, endures traffic and looks, and that is carpet backing. Selecting a carpet with all specifications is the only satisfaction step to get the right carpet according to your requirement.

You may have many options to choose from when it comes to commercial carpet backing — price, performance, durability, quality, and other features. Before you make your final decisions, one of the most important questions you should ask yourself is whether to go with carpet backing.

This is mostly used for residential purposes. The product can be used for commercial purposes, but carpet with standard backing cannot resist high traffic.

It is not suitable for commercial facilities where rolling traffic is present. New posts. Search forums. Log in. Install the app. JavaScript is disabled. For a better experience, please enable JavaScript in your browser before proceeding.

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Unitary backed stretch in. Thread starter highup Start date Apr 14, Help Support Flooring Forum:. Joined Mar 6, Messages 13, Location ,. Carpet has some wrinkles and I am wondering if they will come out.

It's in an office and the carpet is a nice commercial grade with a unitary back and a pattern. It has a synthetic hair pad under it. Seams are few, and look very good. There's a narrow walking path through the main office because of the desks. I suppose it's 24 feet long and 10 feet wide. The wrinkles are in the length of course. Since the wrinkles are in the narrow walking path along the left wall, they will need to be stretched out to the opposite wall, 8 feet away.

It's a long, straight wall with no heater vents in the floor A: I never knew that unitary could be stretched in. B: Since unitary doesn't behave like a standard action back, I am wondering if the wrinkles will move much since they are irregular and are 8 feet away from the wall that I will be stretching too.

C: If the wrinkles are stubborn, just how hard can I stretch before the stuff rips? The office has a hallway in need of help too, but I want to attempt the front part of the office first since no seams will need to be opened up.